3D scanning

In the context of aesthetic products, one of the most important research issues with regard to the definition of methods and tools is to preserve the initial design intent along the whole product development process. Starting from a novel definition of freeform aesthetic feature, the present research aims at outlining an innovative methodology for design intent recognition and formalisation in terms of styling curves and CAD modelling strategies. Their identification is based on the analysis of freehand sketches evolution during creative design. The final result consists in an innovative procedure for virtual prototyping that enables shape modifications coherently with the design intent. The main scientific contribution is the implementation of an approach to extract meaningful aesthetic and functional information from sketches and to translate them into an operational procedure for virtual prototyping by adopting semiotic-based rules and descriptive models of creative design. The achieved methodology has been applied to support both the reverse engineering of freeform shapes and the direct modelling of virtual mock-ups. © 2010 Inderscience Enterprises Ltd.

Keywords: cognitive models of design , freehand sketches , reverse engineering , semiotics , virtual prototypes modelling

Mechanical product quality is strongly influenced by the respect of Geometrical Tolerances (GT). On the other hand, competitiveness forces companies to improve their productivity making the tolerance verification process faster and faster and more flexible. Component control by 3D full field optical digitizing systems and specific CAD-based (Computer Aided Design) inspection software tools are important steps forward for the achievement of the above-mentioned goals. However, the adoption of these solutions in industry is minimal. This may be due both to technological factors, i.e. poor systems usability, and organizing factors, i.e. clear separation between design department and quality control department. In this context, our research aims at developing a new easy to use CAD-based tool for simulating, driving and optimizing the GT inspection process. Once a component has been digitized, the developed software system automatically realizes the tolerances virtual control. Hence, the designer can prescribe tolerances, pilot the measurement system and verify the component conformity. The implemented tool is based on Full of Information (FoI) CAD models, which contain tolerance data, linked to a knowledge database, where measurement strategies and verification rules are stored. A computation engine calculates the measurement paths and performs the tolerances verification. The prototypal system has been tested on different real cases. Experimental results showed high performances in terms of timesaving and robustness. © 2008 Elsevier Inc. All rights reserved.

Keywords: 3D shape measurement , Augmented CAD models , Quality control automation , Reverse engineering

A fast and interactive implementation for camera pose registration and 3D point reconstruction over a physical surface is described in this paper. The method (called SRE-Smart Reverse Engineering) extracts from a continuous image streaming, provided by a single camera moving around a real object, a point cloud and the camera's spatial trajectory. The whole per frame procedure follows three steps: camera calibration, camera registration, bundle adjustment and 3D point calculation. Camera calibration task was performed using a traditional approach based on 2-D structured pattern, while the Optical Flow approach and the Lucas-Kanade algorithm was adopted for feature detection and tracking. Camera registration problem was then solved thanks to the Essential Matrix definition. Finally a fast Bundle Adjustment was performed through the Levenberg-Marquardt algorithm to achieve the best trade-off between 3D structure and camera variations. Exploiting a PC and a commercial webcam, an experimental validation was done in order to verify precision in 3D data reconstruction and speed. Practical tests helped also to tune up several optimization parameters used to improve efficiency of most CPU time consuming algorithms, like Optical Flow and Bundle Adjustment. The method showed robust results in 3D reconstruction and very good performance in real-time applications. © 2010 Springer-Verlag.

Keywords: 3D vision , Interactive modeling , Reverse engineering , Shape reconstruction , Surface remodeling

This article compares most of the three-dimensional (3D) morphometric methods currently proposed by the technical literature to evaluate their morphological informative value, while applying them to a case study of five patients affected by the malocclusion pathology. The compared methods are: conventional cephalometric analysis (CCA), generalised Procrustes superimposition (GPS) with principal-components analysis (PCA), thin-plate spline analysis (TPS), multisectional spline (MS) and clearance vector mapping (CVM). The results show that MS provides more reliable and useful diagnostic information. © 2008 British Association of Plastic, Reconstructive and Aesthetic Surgeons.

Keywords: 3D Scanner , Facial Morphology , Shape analysis

To obtain the best surgical results in orthognathic surgery, treatment planning and the evaluation of results should be performed. In these operations it is necessary to provide to the physicians powerful tools able to underline the behaviour of soft tissue. For this reason, considering the improvements provided by the use of 3D scanners, as photogrammetry, in the medical diagnosis this paper proposes a methodology for analysing the facial morphology working with geometrical features. The methodology has been tested over patients affected by malocclusion, in order to analyse the reliability and efficiency of the provided diagnostic results.

Keywords: 3D scanner , Facial morphology , Shape analysis , Soft tissue shifts

For nearly two decades, virtual reality (VR) technologies have been employed in the field of cultural heritage for various purposes. The safeguard, the protection and the fruition of the remains of the past have gained a powerful tool, thanks to the potentialities of immersive visualization and 3D reconstruction of archaeological sites and finds. VR applications based on videogame technologies are known for their realism and fluid interactivity, but the choice of the fittest technologies remains a complex task because there is an ample number of hardware devices and software development kits. Moreover the design of a VR application for cultural heritage requires several different professional skills and presents a certain complexity in coordination and management. This paper presents strategies to overcome these problems, by suggesting some guidelines for the development of VR systems for cultural heritage. It illustrates a complete methodology to create a virtual exhibition system, based on realistic high-quality 3D models of archaeological finds (reconstructed using a 3D Scanner and a high definition camera) and a low-cost multimedia stereoscopic system called MNEME, which allows the user to interact in a free and easy way with a rich collection of archaeological finds. The solution we propose is intended to be easy to transport and fully usable by different user typologies, without any external assistance or supervision. © 2009 Elsevier Masson SAS. All rights reserved.

Keywords: 3D acquisition , 3D scanner , Archaeological finds , Laser scanner , MNEME , Stereoscopic vision , Virtual archaeology , Virtual museum , Virtual reality

To obtain the best surgical results in orthognathic surgery, treatment planning and evaluation of results should be performed. In these operations it is necessary to provide the physician with powerful tools that can underline the behavior of soft tissue. For this reason, considering the improvements provided by the use of 3D scanners in medical diagnosis, we propose a methodology for analyzing facial morphology working with geometrical features. The methodology has been tested on patients with malocclusion in order to analyze the reliability and efficiency of the provided diagnostic results. © Springer Science+Business Media, LLC and International Society of Aesthetic Plastic Surgery 2009.

Keywords: 3D scanner , Facial morphology , Shape analysis , Soft tissue shifts

When working with 3D scanner devices, one of the most critical problems is usually the low quality of the point cloud provided by the scanning device. This problem mainly consists of the following two aspects. The first one is surely the choice of the strategy used to acquire the object shape. Most of the times, the selected strategy is based on selective sampling. This choice proved to be valid, especially when working with Free-Form surfaces: by using a selective sampling strategy is in fact possible to limit point density increase to those regions showing high morphological complexity. The second aspect is the difficulty of identifying which 3D scanner device is the one that better fulfils the specific application needs, which vary depending on the specific scenario in which the costumer/user works (resolution, accuracy, ...). As far as this last issue is concerned, the presence of many different acquisition technologies and devices on the market is a source of confusion for the users, who sometimes choose the wrong solution instead of finding the most efficient one. Hence, in order to support the potential users in their selection, this paper aims to propose a solution able to integrate the morphological analysis of the object acquired with the costumer needs (resolution, accuracy, ...) and with the 3D scanner performances in order to help users to identify the optimal solution. © 2009 Elsevier Inc. All rights reserved.

Keywords: Free-Form , Reverse engineering , Sampling strategy , Scanner uncertainty

During the digitization process of a physical object, the operator has to choose an acquisition pitch. Currently, 3D scanners employ constant pitches. For this reason the grid dimension choice normally represents a compromise between the scanner performances and specific applications, and the resolution and accuracy of the specific application. This is a critical problem because, normally, the object shape is assumed as a combination of different geometries with different morphological complexities. As a consequence of this, while some basic geometries (i.e., planes, cylinders, and cones) require only few points to describe their behavior, others need much more information. Normally, this problem is solved with a significant operator involvement. Starting from the object morphology and from the 3D scanner performances, the author finds the optimal acquisition strategy with an iterative and refining process made of many attempts. This approach does not guarantee an efficient acquisition of the object, because it depends strongly on the subjective ability of the operator involved in the acquisition. Many approaches propose points cloud management methodologies that introduce or erase punctual information, working with statistical hypothesis after the acquisition phase. This research work proposes an operative strategy, which starts from, first, a raw point acquisition, then it partitions the object surface, identifying different morphological zone boundaries (shape changes). As a consequence, some of the identified regions will be redigitized with deeper scansions in order to reach a more precise morphological information. The proposed partitioning methodology has been developed to directly interact with the 3D scanner. It integrates the use of a global morphological descriptor (Gaussian curvature), managed in order to be applicable in a discrete context (points cloud), with the concept of the 3D scanner measuring uncertainty. This integration has been proposed in order to provide an automatic procedure and a "curvature variation threshold,"able to identify real significant shape changes. The proposed methodology will neglect those regions where the shape changes are only correlated with the uncontrolled noise introduced by the specific 3D scanner performances. © 2010 by ASME.

Keywords: Geometric morphology , Reverse engineering , Scanning strategy

Historical documents often undergo various changes over time, that alter their original state and reduce their legibility. Digital techniques are widely applied for document preservation, archiving, analysis and dissemination over the Internet. The goal of restoration is to improve the document legibility for both human and automatic operators, to extract patterns and enhance colour reproduction. Our paper presents a framework for virtual restoration of ancient documents based on a combination of multispectral acquisition, 3D imaging and digital image analysis. The proposed framework consists of several steps. First, digital representations of the documents are acquired as multispectral images and 3D surface maps, the latter reconstructed by a structured light technique. A mul-tispectral camera and a digital projector are used in triangular configuration for 2D and 3D data acquisition. Then the multispectral images are registered against possible misalignments, and the 3D surface representation is used to correct geometrical distortions. Document flattening is then performed by 3D surface parameterization and texture mapping. Statistical techniques of decorrelation are applied to extract individual context parts of the document patterns (stamp, text, etc.) and to attenuate interferences. The processed data are then binarized by the proper segmentation technique. The entire digital object history - all the acquisition and processing steps, with the corresponding parameters - is stored in metadata files. These data can be exploited in a future evaluation of the restoration process and can be used for either the creation of an expert knowledge database or the extraction of cross-document observations and conclusions. © The Eurographics Association 2010.

The paper represents the contribution to the PUODARSI (Product User-Oriented Development based on Augmented Reality and Interactive Simulation) research project in the development of a design environment which integrates modeling tools and CAE simulation capabilities. Typically, aerodynamic and mechanical performances of the object shape are in contrast with the stylistic requirements. Integrated tools and numerical simulations are then needed to support designers during the conceptualization of a new shape or when re-designing a product. This work combines Reverse Engineering methodologies and CAE tools to easily analyze the interaction between the aerodynamic behavior and the stress-strain state, due to viscous and pressure loads, of a physical object. A friendly interactive tool, based on MatLAB® and linked to Comsol Multiphysics®, was developed to drive user during the simulation and the visualization of results. © Springer-Verlag 2009.

Keywords: CAE , Design review , Meshing control , Reverse engineering

The ability to utilize a conventional far field microscope to perform highly accurate measurements at the nano scale is presented. The free electrons on a metallic surface can be excited by evanescent waves producing surface plasmons. The surface plasmons are electromagnetic waves that by decaying can generate photons. These photons produce propagating waves that feed energy to an oscillating cavity. From this effect a Fabry-Perot like interferometer is generated. Essentially by using the transformation of evanescent waves into propagating waves via the plasmon generation it is possible to perform high accuracy contouring of any metal surface as well as the determination of its contact stresses. A laser beam illuminates a glass-air-metal interface and through proper setup it can produce double evanescent illumination. This illumination produces interference fringes that contain surface depth information as well as in-plane strain information. Some applications are discussed briefly to demonstrate the technique's unique capabilities. ©2009 Society for Experimental Mechanics Inc.

The paper presents a haptic device that allows a user to explore a virtual object along a continuous line. In particular the device is developed with the aim of supporting designers during the evaluation of the aesthetic quality of a virtual product. This is generally done by means of the global and local analysis of the shape in terms of curvature characteristics, presence of inflections points and discontinuities. In order to evaluate such features, designers are used to work on physical prototypes, relying on their skilled sense of touch. It is known that physical prototypes are expensive in terms of cost and time for their realization, and a modification on a physical prototype implies a reverse engineering process for appling such modifications on the virtual model. A linear haptic interface, that adapts its shape reproducing a generic curve on a surface, has been developed to replicate the behavior of a physical strip. This is the way to replace real prototypes with virtual ones without changing the evaluation paradigms that designers are used to. The physical limitations encountered in representing discontinuities in position, tangency and curvature, not renderable by bending and de-forming a physical strip, have been overcome thanks to the application of some principles of the theory of haptic illusions by means of sonification of some curve characteristics. The paper describes the linear haptic interface developed and the solution based on haptic illusion that has been implemented to overcome the strip limitations. © 2009 by ASME.

Resolution analysis represents a 2D imaging topic for the use of particular targets for equipment characterization. These concepts can be extended in 3D imaging through the use of specific tridimensional target object. The core of this paper is focused on experimental characterization of seven different 3D laser scanner through the extraction of resolution, accuracy and uncertainly parameters from 3D target object. The process of every single range map defined by the same resolution leads to different results as z-resolution, optical resolution, linear and angular accuracy. The aim of this research is to suggest a characterization process mainly based on resolution and accuracy parameters that allow a reliable comparison between 3D scanner performances. © 2009 SPIE-IS&T.

Keywords: 3D Scanner , Accuracy , Characterization , Resolution , SFR , Target Object

This is a case of unilateral masseter muscle hypertrophy (MMH) treated with botulinum toxin (NHAI - normalised hemi-facial asymmetry index improvement from 5.48 to 3.04). After 19 months, the treatment was repeated because of hypertrophy relapse (NHAI increase up to 6.82). The volume variations in the masseter area were monitored during 25 months using a laser scanner to compute facial volume. In order to relate the cause of hypertrophy and relapse to the presence of parafunctional activities, a nocturnal electromyography (EMG) study was conducted with positive results (nocturnal parafunctions of patients 4074.99 μV to be compared with a control group value of 1644.63 μV). The lack of the left inferior molars and the consequent right occlusal support seemed to justify the hypertrophy of right masseter (MMRight-POC [percent overlapping coefficient] 91.9%). However, the prosthetic rehabilitation did not prevent relapse in the same muscle. The EMG analysis of both the muscular activation (MMRight-POC 66.0% after relapse) and inhibition activity in Maximum Voluntary Clench (MVC) resulted in contradictory conclusions. At present, the available knowledge regarding MMH physiopathology is very limited and does not support a therapeutic rationale for relapse prevention. © 2009 by CHROMA, Inc.

Since teeth are resistant to decomposition processes, they provide important and at times unique sources of information about fossil humans. Fortunately, dental remains reflect significant evolutionary changes. These changes make a very important and often exclusive contribution to the definition of new taxa or the attribution of fossil specimens to existing taxa. The traditional approach to dental morphometric analyses usually focuses on the recording of several measures of the tooth with calipers, especially the two basic crown diameters (buccolingual and mesiodistal). However, since these measures do not adequately represent the complex morphology of the tooth, 2D images and 3D digital models of dental morphology have been used. For both types of analysis, the possibility of correctly comparing homologous teeth depends on the adoption of a common orientation system. The lack of such a system makes it difficult to compare the results of different studies. Here we describe a new method for orienting teeth specifically devised for the upper and lower first molar (M1). Samples of unworn maxillary (n = 15) and mandibular (n = 15) first molars of modern humans were scanned with a Roland Picza 3D digitizer. The 3D virtual models were used to compare our new orientation method with those proposed in the literature. The new orientation system, which meets a geometric criterion, is based on three points identified on the cervical line and ensures acceptable repeatability of the spatial positioning and orientation independent of the shape and wear of the first molar under investigation. This orientation system is a first step toward the creation of a virtual set of hominid and fossil human first molars, which will allow us to make comparisons via a sophisticated and noninvasive approach. This pilot study also provides guidelines to extend the new methodology to the other types of teeth. © 2008 Elsevier Ltd. All rights reserved.

Keywords: 3D orientation systems , Morphometry , Reverse engineering , Virtual anthropology

This paper describes the multi-disciplinary approach to reconstruct the face of Dante Alighieri (1265-1321). Since Dante's sepulchre will be opened in 2021, the reconstructive process is based on morphological and metric data collected on the poet's cranium during the formal identification of his remains in 1921 by the anthropologist Fabio Frassetto, as well as on the resulting plaster model. Starting from this plaster model and a morphologically compatible reference mandible, since the original mandible was never found, a 3D digital model of the complete skull was obtained by reverse engineering and virtual modelling techniques. The most important aspect in this work was the method of virtual modelling proposed for the ex novo generation of the mandible. The physical model of the skull (cranium + mandible) was then produced by means of a rapid prototyping system. This model was finally used to recreate Dante's face via traditional facial reconstruction techniques currently used in forensic anthropology. © 2008 Elsevier Ltd. All rights reserved.

Keywords: 3D digital models , Facial reconstruction , Rapid prototyping , Reverse engineering

Incremental Forming is a flexible and innovative sheet metal forming process able to form complex shapes without the need of any expensive die. In this way, expensive fixtures are avoided obtaining a cheaper production, more advantageous for small production batches. Anyway, more than the process slowness, the geometrical accuracy represents the most important drawback today. In particular, two kinds of geometrical errors can be observed on a sheet component incrementally formed: the presence of elastic springback that modifies the imposed final depth, that "moves away" from the designed one, and the undesired bending effect of the sheet, which undergoes to the punch action. Several studies which tend to optimise the equipment and/or the tool path, in order to reduce the profile diverting, were executed. In this paper, an experimental investigation was carried out in order to test and introduce a new approach able to solve the above problem. More in detail, the test were executed applying an additional backdrawing phase, after the conventional negative deformation. Different testing conditions were evaluated during the experimental campaign and critically compared in the analysis. © Springer/ESAFORM 2009.

Keywords: Accuracy , Incremental sheet forming , Sheet metal forming

Geometrical tolerances control of mechanical components requires methods and tools in order to improve the efficiency of process in terms of time. Dedicated software systems in order to plan and simulate the control and hardware tools in order to rapidly acquire the needed 3D information can support the process improvement. In this context it is important to use the 3D CAD (Computer Aided Design) model, as base to plan and pilot the whole process. The aim of present work is to describe an automatic geometrical tolerances measurement system usable during the design stage. It is based on three main tools: a CAD-based modular software tool, in order to plan, simulate, and pilot the whole verification process, a 3D optical digitizer, as shape acquisition system, and a multi-axis Degree of Freedom (DoF) robot arm in order to move the digitizer. This paper is focused on the developed algorithms to optimize the 3D views acquisition planning. Surface Normal Method and Visibility Map concepts have been reworked for range scanner positions determination and the optimal path is computed by a graph of alignable simulated scans. Experimental test cases are reported in order to show the system performance. ©2009 IEEE.

In the conceptual design stage, outcomes of industrial designers work are generally represented by set of sketches where curves, notes, shadows, and colors implicitly represent creative ideas. Signs and annotations are used to synthesize and concretize the design intent that, finally, will be transformed into the styling product visual appearance. The loss of the original design intent may be due to the complexity of the design process, and the involvement of different actors. Our aim is to provide a method and relative tools in order to interpret signs on sketches for eliciting the design intent. The analysis result is a set of aesthetic features that can be used for driving CAD modeling, in the case both of Reverse Engineering applications and of product modeling for restyling purposes. Sketches analysis is based on a semiotic interpretation driven by the formalization of the cognitive models used in the conceptual design phase. The approach showed promising results on different styling products test cases. © 2008 Springer-Verlag London Limited.

Keywords: 2D sketches , Cognitive models , Reverse Engineering , Semiotic analysis , Styling products